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Method For Analyzing And Exclude Failure Of Exhaustion Machine Hydraulic Pump

Aug 23, 2021

The hydraulic pump is a hydraulic system's energy device, which has a very important position in the hydraulic system. If the hydraulic pump is faulty, it is necessary to carry out excavator repairs, and the maintenance will affect the normal operation of the entire hydraulic system.


1, oil pump does not suck oil


Cause 1: Inverted in the oil port. Exclude Method: The correct connection is selected as described in the instructions.


Cause 2: The oil is too high, so that the blade movement is not flexible. Exclude Method: Use the recommended viscosity work oil.


Cause 3: The oil temperature is too low to make the oil have too high. Exclude: Adjusting to recommend normal working oil temperature.


Cause 4: Inhalation pipe or filter device blockage causes the oil absorption. Exclude: Cleaning the pipe or filter device, remove the blockage to replace or filter hydraulic oil in the oil tank.


Cause 5: Inhalation of the filtration accuracy of the suction port filter causes the oil absorption and eliminating the method: according to the correct use of the filter.


Cause 6: The system oil filtration accuracy is low, causing the blade to hold in the tank. Exclude: Demolition, grinding oil pump internally, carefully replaced, and replace hydraulic oil.


Cause 7: Small displacement oil pump suction. Exclude: Take hydraulic oil to the pump. Cause 8: Inhaled pipeline leakage. Exclude: Check the pipelines of the pipe and sealed, and sturdy.


2, traffic is not enough to reach the rated value


Cause 1: The speed does not reach the rated speed. Exclude: The generator speed is selected as specified according to the specification.


Cause 2: There is a leak in the system. Exclude: Check the system, repair the leakage point.


Cause 3: Since the oil pump is working for a long time, the vibration makes the pump cover screw. Exclude: Tighten the screws appropriately.


Cause 4: Inhaled pipeline leakage. Exclude: Check each joint and sealed, fastened.


Cause 5: Insufficient oil surface in the oil tank is not sufficient. Exclude: Supplement Oil to the lowest oil label line.


Cause 6: The entrance oil is blocked. Exclude: Cleaning the filter or the oil filter is less than 2 times the oil pump flow.


Cause 7: The suction pipe is blocked or small. Exclude: Cleaning the pipe, select the suction tube that is not smaller than the inlet of the oil pump.


Cause 8: The oil viscosity is too high or too low. Exclude Method: Use the recommended viscosity work oil.


Cause 9: Variable pump flow regulation is not properly adjusted. Exclude Method: Remove to the required flow.