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What Is The Service Life Of An Electric Forklift? How To Maintain A Pure Electric Forklift?

Oct 24, 2025

1, What is the service life of an electric forklift

Electric forklift is an important industrial handling equipment widely used in warehouses, docks, factories, and other places. As a special equipment, with the increase of use time, various components of electric forklift may experience wear and aging, which may affect the performance and safety of forklift. So how long can electric forklift last?

Generally speaking, the service life of electric forklifts is influenced by various factors such as usage environment, maintenance, frequency of use, etc. Under normal circumstances, the service life is around 5 to 10 years; For some old, unsafe, and irreparable electric forklifts, the user should proactively scrap or update them.

2, How to maintain and upkeep a pure electric forklift

Maintaining an electric forklift is key to ensuring its safety, performance, and lifespan. Through regular maintenance and upkeep, the user can minimize malfunctions and damage as much as possible, and ensure that the forklift is always in good working condition. The maintenance and upkeep of an electric forklift mainly includes the following aspects:

1. Battery maintenance

(1) Check the charging status of the battery and ensure it is always fully charged. Regularly check the battery level and add distilled water as needed.

(2) Clean the battery terminals and ensure their surface is clean, using degreaser or fine sandpaper to remove any corrosion or oxides.

(3) Check the density of the battery electrolyte and charge or replace the battery according to the manufacturer's recommendations.

2. Tire maintenance

(1) Regularly check the tire pressure and ensure compliance with the manufacturer's recommendations. Excessive or insufficient pressure can affect the handling and stability of electric forklifts.

(2) Check the wear of the tires and replace them as needed. Uneven wear of tires can affect driving stability.

3. Bearings and lubrication

(1) Regularly inspect and clean the bearings of electric forklifts, and lubricate them as needed. Dry or worn bearings can cause noise and damage.

(2) Apply appropriate lubricant to bearings and other moving parts to ensure they remain smooth and unobstructed during operation.

4. Electrical system

(1) Regularly inspect the cables, plugs, and connectors of the electrical system to ensure they are not damaged, loose, or corroded.

(2) Clean and inspect the electrical control panel of the electric forklift to ensure that the electronic components are functioning properly and free from dust accumulation.

5. Lights and Signal Devices

Regularly check whether the headlights, taillights, and flashlights of the electric forklift are working properly.

6. Regular inspection and maintenance

According to the manufacturer's recommendations, regular maintenance and upkeep should be carried out, including replacing filters, adjusting brakes, and tightening screws.

7. Cleaning and protection

(1) Regularly clean the external and internal components of the electric forklift, including the frame, cab, and control panel. Remove dust, oil stains, and debris to maintain a good working environment.

(2) Ensure that important components of the electric forklift are properly protected and sealed when encountering environments with moisture, corrosiveness, or harmful substances during operation.

8. Driver training

Train forklift drivers to familiarize them with the operating principles, safety regulations, and emergency handling of electric forklifts. Proper driving skills and awareness can reduce the occurrence of accidents and damages.

9. Fasteners and components

Regularly inspect the fasteners and critical components of electric forklifts, such as screws, nuts, and connectors. Ensure that they are not loose or worn, and tighten or replace them as needed.

10. Refer to the manufacturer's manual

Read and follow the forklift maintenance manual and guidelines provided by the manufacturer. Different models of electric forklifts may have specific maintenance requirements and cycles, so maintenance should be carried out according to the recommendations in the manual.

Please note that the above is only a general guide for the maintenance of electric forklifts. The maintenance details may vary depending on the specific electric forklift model and manufacturer requirements.