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Troubleshooting Of Engine Suffocation

Jul 29, 2022

Choking of excavator engine is the most common fault and a fault phenomenon with relatively large impact. There are many possible causes of this fault. In the face of choking, we cannot ignore it. We need to check according to several important factors, which usually achieves twice the result with half the effort.

1. Engine overload refers to that the engine output torque of the excavator is not enough to overcome the resistance torque of the hydraulic pump, resulting in excessive speed reduction. The reasonable speed drop of each model is different. Generally, the speed drop of about 200r/min is normal. The cause of engine overload may be the decrease of engine power or the excessive resistance torque of the pump. Generally, check the intake and exhaust systems, fuel system, power supply, pump control solenoid valve, etc.

2. When the engine is overloaded during excavator operation, check whether the exhaust pipe emits black smoke. If there is no black smoke, check whether the engine has insufficient fuel injection, and check whether the fuel pump and oil circuit are blocked;

3. Check whether the air inlet and exhaust systems are blocked or leaked, and whether the power supply and the excavator computer board control circuit are poorly powered; Test whether the output pressure of the pump power control solenoid valve is normal, whether the solenoid proportional valve is stuck or relieved, whether the pump control proportional valve is burnt out, whether the power supply current is normal, and whether the computer board is faulty?

4. Whether the pressure of the main pump is normal, adjust the torque of the pump to reduce, and see whether the overload phenomenon has improved. If the machine slows down significantly, the engine power is insufficient or the pump efficiency is reduced.

We are waiting with you for the health of the excavator. You can consult master Qu for more problems of excavator failure. In order to avoid failure and save use cost, using high-performance or original accessories is an effective way to avoid failure and save use cost, which will keep your machine in good working condition all the time.