As we all know, automation of material handling equipment is not new, but it is one of the ways organizations are driving savings in administrative costs, increasing productivity and reducing workplace accidents. The growth of global e-commerce and the proliferation of unit storage has prompted distributors and retailers to find more efficient solutions for their logistics. Warehouses and distribution centers handling more orders need to move more goods faster, both horizontally and vertically. Cost efficiencies and reliability can be found in the application of new technologies, better workforce management and employee training.
Self-driving forklifts, sometimes called driverless forklifts, move and transport goods without direct human intervention. Forklift technology is evolving rapidly. Self-driving forklifts are like other automated guided vehicles (AGVs) that move goods in warehouses, and they save time and energy. New versions include self-driving forklifts that can learn routes and tasks from an operator, who drives the machine in "learn" mode. After this, they can switch to autonomous mode and drive themselves. Unmanned forklifts can be integrated into existing warehouse management systems (WMS) so that their daily tasks can be directed as part of overall activities.
productive forces
Automated forklifts can be used around the clock, no holidays required. Artificial Intelligence (AI) technologies are being used to collect and process data as they strive to find more efficient routes. AI-powered forklifts can handle hazardous materials or extreme environmental conditions, as well as work in confined spaces. Productivity is also enhanced through effective and fast communication. Mobile technologies such as 5G enable managers to use real-time feedback to schedule tasks such as preventive maintenance and repairs. Data analytics can provide management information about each device, its operator and distance covered, which leads to better allocation of resources.
Operator safety
Currently, most conventional forklifts are operator driven. The number of fatalities in global forklift accidents has been on the rise in recent years. Danger is always present and accidents occur due to inexperienced drivers, overloading, poor cargo securing and unstable roads. The more intelligent a forklift is, the safer it is for the driver and other warehouse employees. Technology tools, such as sensors, can give forklift operators more awareness of what is happening around them and serve as an early warning system.
environmental impact
Both traditional and unmanned forklifts use diesel, batteries or liquefied petroleum gas (LPG). As more organizations become aware of their use of fossil fuels, their carbon footprint and air emissions, it is important to choose the right equipment to minimize damage to the environment. Diesel and LPG-powered forklifts are pollutants and require adequate ventilation, while batteries take up storage space in warehouses. Hydrogen fuel cells are now being widely used in forklift trucks, and they can be charged at public gas stations or on-site facilities.
cost impact
Although autonomous forklifts cost more to buy or lease than manual forklifts, they pay off over time. Human resource costs, including wages, time off due to injury, overtime, etc. are greatly reduced. With predictive maintenance, identifying and solving potential problems before they occur is a measurable cost savings. As technology continues to develop, demand is likely to increase, resulting in lower prices. Automation of material handling equipment, especially forklifts, will continue to develop rapidly.
The benefits are obvious:
●Increase productivity
●Better employee safety
●Cost saving
●Environmentally friendly
●Integrate with existing warehouse management systems
We are still a long way from the popularization of automated forklifts. There will always be a need for traditional forklifts, especially in small businesses. However, if there is an opportunity to replace existing forklifts in many fleets, automated solutions may be the answer.
call to action
Supply Chain Management Consulting Group's warehouse consultants can help you get into the right strategy and understand the costs of taking your facility to the next level. More than 30 forklift manufacturers, including Toyota, Linde, Dematic, Jungheinrich and Hyster. They can help you evaluate the best equipment solutions for your business, both traditional and automated.
