What are forklift attachments
Forklift attachments, also known as multiple devices, are the best tools to make a forklift versatile. It is required to easily replace various working attachments on a forklift based on a fork, so that the forklift can adapt to the needs of various working conditions.
Forklift attachments are widely used in industries such as papermaking, packaging, printing, petroleum, chemical, construction, smelting, electronics, beverages, hardware, automotive manufacturing, warehousing, tobacco, etc. They are efficient equipment for automated loading, unloading, stacking, and handling.
The function of forklift attachments
One important means to improve the efficiency and safety performance of forklifts while greatly reducing their damage is to equip them with attachments.
1. High production efficiency and low operating costs
Mechanized handling takes less time than traditional manual handling operations, while reducing labor costs and expenses, and improving work efficiency. In the same handling cycle, the number of movements of the forklift is significantly reduced, and the corresponding tires, transmission gears, fuel consumption, etc. of the forklift are also reduced, resulting in a corresponding decrease in operating costs.
2. Safe and reliable operation, reducing accident rate
The attachments designed and produced by professional forklift accessory manufacturers for different industry working conditions are equipped with safety devices. In case of abnormal situations, the goods clamped (or forked) are not easily slipped, such as the pressure holding device of the clamped attachments (when carrying goods, if the oil pipe bursts, the hydraulic system maintains pressure, and the goods will not slip); The end buffer device of the lateral displacement type equipment reduces the accident rate.
3. Low loss of goods
With the unique clamping, lateral movement, rotation and other functions of the equipment, goods can be transported, stacked or loaded and unloaded more safely, thereby minimizing the degree of cargo loss. The use of accessories also reduces the frequency of pallet usage (such as without pallet handling operations), resulting in corresponding procurement and maintenance costs.
For example, using a paper roll clamp to transport paper rolls can greatly reduce and avoid paper roll damage. If a forklift without a paper roll clamp is used, the paper roll damage rate is 15%. For packaging companies with large paper usage and high paper quality, the equipment investment can be recovered in a short period of time. The 15% damage rate avoided thereafter can greatly reduce the production cost of the enterprise;
The use of adjustable forks allows the driver to adjust the fork distance as needed by manipulating the handle from the seat, which improves work efficiency, reduces labor intensity, and avoids damage to the tray and fingers during adjustment;
Using a push-pull device for material handling, replacing pallets with a skateboard, is cost-effective and saves on pallet maintenance and stacking costs. Especially when stacking goods in containers and carriages, it effectively saves stacking space. This shows the important role of forklift attachments in fully utilizing forklift functions.
What are the types of forklifts?
Forklift attachments mainly include: paper roll clamp, cardboard box clamp, soft pack clamp, push-pull device, ejector, rotator, rotary ejector, load stabilizer, single and double pallet fork, tobacco clip, brick clip, fork clip, tire clip, etc.
1 Fork Clamps
Applied to various forms of soft packaging goods, such as waste paper, box shaped, waste plastic, chemical fiber and other industries for palletized handling and stacking or conventional palletized handling and loading and unloading operations.
2 Single and Double Pallet Fork Truck
Applied to industries such as food, beverage, import and export trade, canned goods, etc., single or double pallets are required for stacking operations, especially suitable for handling and stacking goods in containers.
3 Fork Positioner
Applied to various occasions such as machinery, ports, ceramics, building materials, agriculture, and irregular freight yards without specified pallets, the hydraulic adjustment of fork spacing enables the handling of goods on pallets of different specifications without the need for manual adjustment of fork spacing by operators. This reduces the labor intensity of operators, improves work efficiency, and reduces damage to pallets and goods.
4 Fork Positioner
Applied to the handling, loading and unloading of various bulk goods, achieving palletized operations. Waste industries such as paper recycling, paper mills, scrap metal recycling, and garbage transfer stations. Efficient and economical handling and stacking operations without pallets.
5 Multi-Purpose Clamp
Suitable for industries such as tobacco, chemical fiber, and ports, used for palletized handling, loading and unloading, and stacking of cardboard boxes, wooden boxes, metal boxes, or soft packaged goods.
6 Foam Clamp
Mainly used for palletized handling in industries such as rubber, chemical, and synthetic fibers. For example, soft goods such as sponge, rubber blocks, and foam boards are safe and efficient.
7 Bale Clamp/Pulp Bale Clamp
Used for transporting various forms of soft packaging goods, such as shredded cloth, waste paper, cotton, wool, hay, industrial scraps, and other soft packaging items. Efficient and economical handling and stacking operations can be carried out without pallets.
8 Push/pull
Suitable for handling goods placed on skateboards (such as appliances, tools, hardware, fertilizers, food, beverages, etc.), achieving efficient and low maintenance handling and stacking operations.
9. Rotator
It is usually used in conjunction with fork shaped hoppers and other containers to quickly flip the goods in the container 360 degrees. It is widely used in industries such as food, chemical, item recycling, smelting and casting that require flipping of hopper containers.
10 Revolving pushoff
Suitable for bagged goods such as plastic pellets, cement, fertilizers, feed, etc., it has pallet handling, loading and unloading, and stacking operations. It can push out goods and take out pallets without manual labor, which is safe, efficient, and reduces labor intensity.
11 Smelting Clamp
Applied to various smelting industries, it safely and efficiently transports various smelting 名媛直播, ensuring the safety of operators and reducing their labor intensity.
12 Hydro-cylinder clamp
Suitable for the disassembly, handling, and stacking of hydraulic support mechanical telescopic oil cylinders in coal mine comprehensive mining, safe and efficient, labor-saving, and reducing the labor intensity of workers.
13 Paper Roll Clamp
Mainly used for loading, unloading, and handling circular objects such as papermaking, printing, cardboard boxes, trade, and packaging.
14 Carton Clamp
Suitable for industries such as warehousing, home appliances, electronics, etc., where goods need to be packaged in cardboard boxes for palletized handling and stacking operations.
Forklifts can not only use forks as the most basic working accessories, but also develop and equip various interchangeable accessories according to user needs.
Such as lateral displacement devices, sanitation accessories, grippers, rotators, bucket clamps, string rods, hooks, cargo hoppers, etc.
The main components of common forklift attachments include: fixed parts - bracket, working device, working oil cylinder, and hose winding in and out device.
Simple attachments: lifting arm, string rod, oil bucket clamp.
Complex attachments: bucket, fork sleeve, boom, flat clamp, paper roll clamp, lifting rod, bucket clamp, ejector, log clamp, crane arm, cardboard box clamp, soft bag clamp, side shifter, tipping fork, forward fork, fully owned lifting fork, etc.
Attention to the use of forklift attachments
Various accessories are mostly composed of short piston hydraulic cylinders, high-pressure rubber hoses, rubber hose winding devices, quick couplings, circular sealing rings, accessory specific parts, etc. These components can be cleaned and maintained according to general hydraulic components.
In addition to paying attention to abnormal phenomena such as oil leakage and rupture in the pipeline system during the use of accessories, especially the allowable load, lifting height, cargo size, and applicable range of accessories, as well as the width during operation, should be strictly executed according to the performance parameter table of accessories, neither overloading nor overloading.
For off load operations, forklifts with attachments of small and medium tonnage should have a short-term off load range of -150mm or less.
In the use of forklifts, the thickness and length of the two paired forks should be roughly equal.
After the two forks are installed on the fork frame, their horizontal surfaces should be kept on the same plane.
Strictly follow the operating procedures and do not allow overloading or long-distance transportation of goods; When handling objects that are too long or whose center of gravity cannot be determined, there should be a dedicated person to command and be extra careful.
When using fork forks to load goods, the fork spacing should be suitable for the width of the load. The fork should be inserted as deeply as possible under the load, and the minimum door frame should be tilted back to stabilize the load and prevent it from slipping back. When placing the load, the door frame can be slightly tilted forward to safely place the goods and extract the fork.
During operation, the fork should be operated at a low speed, preferably 30-40mm above the ground. The gantry should be tilted back appropriately, and the fork should not be raised or lowered arbitrarily while driving. It is not allowed to turn on slopes or cross slopes, and it is not allowed to use the fork to flip over the pallet for unloading; Do not use forks to directly shovel and transport dangerous goods and flammable materials, etc; It is not allowed to use a single fork for operation or inertial force to fork goods; Do not use braking inertia to slide circular or easily rolling goods.
