What is an electric forklift
Electric forklift is a type of forklift driven by electricity, powered by batteries to drive the driving motor and hydraulic system motor, thus achieving driving and loading and unloading operations. It is mainly used for handling, stacking, loading and unloading operations. Due to its simple and flexible operation control, low operating intensity, and increasingly wide application.
There are several types of electric forklifts
1. Pedestrian electric forklift: driven and operated by personnel on foot, mainly used for small warehouses and shelving operations.
2. Driving electric forklift: controlled by the driver from the cab, suitable for large warehouses and long-term operations.
3. Balanced Gravity Electric Forklift: Equipped with extendable front wheel support bars to maintain balance, it can carry heavy cargo and is suitable for working on uneven surfaces.
4. Three wheel electric forklift: consisting of two rear drive wheels and one front steering wheel, it has high flexibility and is suitable for small warehouses or passages.
Do electric forklifts belong to special equipment
Special equipment is equipment that provides important facilities for production, life, and public safety. In the "Supplementary Catalogue of Special Equipment" designated by the General Administration of Quality Supervision, Inspection and Quarantine, forklifts are clearly defined as special equipment, with the code 5110. Electric forklifts are a type of forklift and also belong to the category of special equipment.
Do electric forklifts need a forklift license
need.
Forklift license, also known as forklift driver's license, is an essential professional certification for forklift drivers. Compared to traditional fuel powered forklifts, electric forklifts are easier and more flexible to operate, with lower operating intensity. However, in case of emergency situations during driving, untrained drivers may lack experience and easily cause accidents. Therefore, a forklift license is also required to operate them.
Do electric forklifts need to be registered
need.
Any forklift that meets the definition of specialized motor vehicles in the "Special Equipment Catalog" should be registered (licensed) for use in accordance with the "Special Equipment Safety Law of the People's Republic of China", and electric forklifts are no exception.
The role and application of electric forklifts
What are the functions of electric forklifts
1. Lifting goods: Electric forklifts can help workers lift goods from the ground or shelves to the target height.
2. Moving goods: Electric forklifts can easily carry heavy objects and help workers complete the transportation of goods.
3. Stacking goods: The forks of electric forklifts can stack goods, saving storage space.
4. Driving: Electric forklifts can easily shuttle between various scenarios such as warehouses and production workshops.
What are the main applications of electric forklifts
1. Storage and logistics industry: Electric forklifts are widely used in the import and export, handling and other work of warehouses.
2. Manufacturing industry: Electric forklifts have also been applied on manufacturing production lines, which can be used for handling raw materials, semi-finished product production, and other processes.
3. Logistics distribution: For logistics industries such as express delivery and postal services, electric forklifts can also play an important role in assisting with logistics loading, unloading, and other processes.
According to the editor of Buybuy.com, electric forklifts are generally suitable for environments with low noise, low volatility, and low vibration, such as indoor warehouses and production lines. With the development of technology, electric forklifts are becoming larger and are gradually being applied to outdoor high-intensity environments.
Advantages and disadvantages of electric forklifts
The advantages of electric forklifts
1. Easy to operate: The electric forklift adopts electromagnetic foot pedals, handles and other operating methods, which are simple and convenient to operate, and easy to get started.
2. Environmental protection and energy conservation: Electric forklifts are powered by batteries, with no exhaust emissions, no noise pollution, and are environmentally friendly.
3. Low maintenance cost: Electric forklifts have a simple structure, fewer hydraulic systems, no need to replace oil and filter elements, and low maintenance costs.
4. Safe and reliable: Electric forklifts are driven by electricity, which can achieve smooth operation and precise adjustment, ensuring safe and reliable operation.
5. Efficient and cost saving: Electric forklifts can adjust speed, quickly complete multiple tasks, improve efficiency, and save time and labor costs.
Disadvantages of Electric Forklifts
1. The maintenance of electric forklifts in charging and cleaning industrial batteries can be very time-consuming, especially when involving multiple shifts.
2. When exposed to cold or humid temperatures, electric forklifts may not function properly like traditional fuel powered forklifts.
3. The initial purchase cost of electric forklifts is relatively high.
4. Due to the limitation of battery capacity, the power of electric motors is generally small and their climbing ability is poor, generally around 15%.
Which is better, electric forklift or fuel forklift
Forklifts can be divided into two types based on their power sources: electric forklifts and fuel forklifts. Electric forklifts use electric drive systems, while fuel forklifts use fuel engines. Due to different driving methods, electric forklifts and fuel forklifts also have certain differences in operating costs, operating efficiency, and applicable environments.
Compared to fuel powered forklifts, electric forklifts are more flexible in operation and cause less pollution; The advantage of fuel powered forklifts lies in their ability to operate continuously for long periods of time and be capable of working in harsh environments. It cannot be generalized which forklift is better. Maigoo_ suggests considering factors such as usage location, work efficiency, and maintenance costs, and making a decision based on the actual situation. Details>>
Electric Forklift Price Selection Guide
How much is an electric forklift
Electric forklifts are electric powered forklifts that are generally more expensive than fuel powered forklifts. Their price is mainly related to their load capacity, and the higher the load capacity, the more expensive they are. In addition, electric forklifts from different manufacturers, models, and configurations also have different prices. Generally, small electric forklifts cost around 10000 to 40000 to 50000 yuan per unit, while larger electric forklifts with higher configurations can cost over 100000 yuan per unit.
How much is the rental fee for an electric forklift
Electric forklifts are relatively expensive, but if they are only temporarily used, leasing can be considered. The rental fee varies depending on the region, vehicle model, and rental period, ranging from one to two thousand yuan to four to five thousand yuan per month. The specific price can be discussed with the leasing company.
How to choose an electric forklift
1. Select according to requirements: Choose an electric forklift with a suitable load capacity based on the handling needs, and pay attention to whether the size of the goods being transported matches the size of the forklift forks.
2. Manufacturer selection: When choosing an electric forklift, it is necessary to comprehensively consider the brand of the equipment, which can be chosen from the manufacturer's professionalism, production and sales experience, and after-sales service.
3. Parameter selection for configuration: The parameter configuration of electric forklifts is mainly considered from two aspects. The first is the conventional parameter configuration table for electric forklifts, which mainly looks at the relevant configurations of the vehicle model; The second is the parameter configuration spare parts table.
The price of electric forklift equipment is relatively high. Mai_GOO suggests comparing the prices of different manufacturers according to the required parameter requirements, understanding the delivery time and after-sales service of different manufacturers, and then making a choice. Details>>
Operation method of electric forklift
How to operate an electric forklift
1. Before operation, check if all components are intact and if the battery is fully charged.
2. Adjust the seat, steering wheel, and fasten the seat belt.
3. Turn on the vehicle power, press the brake pedal, and cut off the handbrake.
4. Operate the steering wheel of the vehicle, adjust the direction of the vehicle, and ensure safe driving.
5. When moving forward, maintain a certain speed and pay attention to maintaining a safe distance when passing through narrow passages and turning.
6. When retreating, attention should be paid to confirming the safety situation and braking in a timely manner.
7. Operate the hydraulic system to lift the cargo to the correct height and move it to the correct position.
8. After the operation is completed, stop the electric forklift at the designated position, cut off the power, and pull up the handbrake.
Stacking operation of electric forklifts
1. The load is at a low position, carefully approach the shelf (the platform must be upright, and the driver stands on the ground to operate).
2. Ensure that the front legs of the forklift can move freely under pallets or shelves.
3. Lift the load until it reaches the position above the shelf.
4. Slowly move the electric forklift forward, stop when the load is above the shelf, lower the fork to exit from under the pallet, make sure the load is safely placed, and do not apply force to the shelf below when exiting.
5. Slowly retreat to ensure the tray remains stable on the shelf.
6. Lower the fork back to the moving position. Details>>
Unloading operation of electric forklift
1. Lower the fork to approach the shelf orthogonally and then enter its bottom.
2. The fork exits from the bottom of the shelf.
3. Raise the fork to the required height, making sure it is easy for the fork to enter under the pallet, and slowly approach the pallet to unload the goods until the load is safely placed on the fork.
4. Lift the fork until the pallet is lifted off the shelf.
5. Slowly move back out of the channel.
6. Slowly reduce the load while ensuring that the fork does not encounter any obstacles during the descent process.
Operating procedures and precautions for electric forklifts
1. When driving an electric forklift, do not mistake the "in/out" direction switch for the steering switch.
2. When the vehicle needs to slow down, release the accelerator pedal and lightly press the brake pedal to fully utilize the required deceleration energy.
3. Special attention should be paid to the charging and proper maintenance of the battery when using electric forklifts.
4. During use, if the battery is found to be low, it should be charged as soon as possible to prevent excessive discharge.
5. When starting an electric forklift, maintain an appropriate starting speed and avoid excessive force.
6. During the driving process, pay attention to the voltage on the voltmeter. If it is lower than the limit voltage, the forklift should stop running immediately.
7. The driving and lifting of electric forklifts should not be carried out simultaneously.
8. During the operation of electric forklifts, it is advisable to minimize the use of prolonged and long-distance acceleration.
9. During the operation of an electric forklift, always pay attention to whether the sound of the drive system and steering system is normal. If any abnormal sound is found, the fault should be eliminated in a timely manner. It is strictly prohibited to operate with a problem.
10. Before lifting, it is necessary to understand the weight of the goods, which must not exceed the rated load capacity of the forklift.
11. When lifting and packaging goods, attention should be paid to whether the goods are securely wrapped, and the spacing between the forks should be adjusted according to the size of the goods to ensure that the goods are evenly distributed between the forks and avoid overloading.
12. When an electric forklift goes downhill, the drive motor circuit should be cut off, and the brake pedal should be gently pressed to put the vehicle in regenerative braking mode, utilizing the downward kinetic energy of the vehicle and reducing the energy consumption of the battery.
Common faults and maintenance of electric forklifts
Shake during ascent
There is air in the rising cylinder, and multiple loading of the rising exhaust solves the problem during operation; If the hydraulic system leaks oil, repair and replace the oil seal and hydraulic cylinder in a timely manner.
Brake failure
The device control circuit is not disconnected. Check the control system of the device control system; If the brake friction pads are worn, they need to be replaced in a timely manner.
Electric forklift doesn't move
Check if the electric door lock of the forklift is open or damaged; Check if the battery is powered on. When the battery level is low, it should be charged promptly.
Unable to move back and forth normally
Check if the walking control micro switch is loose and tighten the screws in a timely manner; Check if the battery is low, replenish the power supply in a timely manner, and check if the DC contactor is faulty; If the electrical control panel is damaged, it should be repaired and replaced in a timely manner. If the drive motor malfunctions, it should be checked and repaired in a timely manner; Check if the brake is locked and adjust the distance between the brake pads of the driving wheels.
The charger is not working
When the charger does not display, the fuse burns out; When the charger power light is on and the internal fuse or resistor is short circuited, the matching charger should be replaced in a timely manner.
difficulty in starting
The reason for the difficulty in starting an electric forklift may be due to insufficient battery power or battery aging. The solution is to charge or replace the battery.
How to maintain an electric forklift
Maintaining electric forklifts is crucial to ensuring their safety, performance, and lifespan. Regular maintenance and upkeep can minimize malfunctions and damages, and ensure that electric forklifts are in good working condition. The maintenance of electric forklifts mainly focuses on the following aspects:
battery maintenance
1. Check the charging status of the battery and ensure it remains fully charged at all times. Regularly check the battery level and add distilled water as needed.
2. Clean the battery terminals and ensure that their surfaces are clean. Use degreaser or fine sandpaper to remove any corrosion or oxides.
3. Check the density of the battery electrolyte and charge or replace the battery according to the manufacturer's recommendations.
Tire maintenance
1. Regularly check the tire pressure and ensure compliance with the manufacturer's recommendations.
2. Regularly check the wear of tires and replace them as needed.
Bearings and lubrication
Regularly inspect and clean the bearings of electric forklifts, lubricate them as needed, and apply appropriate lubricants to bearings and other moving parts to ensure they remain smooth and unobstructed during operation.
Electrical system
1. Regularly inspect the cables, plugs, and connectors of the electrical system to ensure they are not damaged, loose, or corroded.
2. Regularly clean and inspect the electrical control panel of the electric forklift to ensure that electronic components are functioning properly and free from dust accumulation.
Cleaning and protection
1. Regularly clean the external and internal components of electric forklifts, including the frame, cab, and control panel, removing dust, oil, and debris to maintain a good working environment.
2. Ensure that important components of the electric forklift are properly protected and sealed when encountering environments with moisture, corrosiveness, or harmful substances during operation.
Fasteners and components
Regularly inspect the fasteners and critical components of electric forklifts, such as screws, nuts, and connectors. Ensure that they are not loose or worn, and tighten or replace them as needed.
Generally speaking, different models of electric forklifts may have specific maintenance requirements and cycles. It is recommended to carefully read and follow the manufacturer's electric forklift maintenance manual and guidelines, and perform maintenance according to the recommendations in the manual.
