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Maintenance Of Diesel Stacker

Apr 18, 2022

I Routine inspection of stacker before operation:

Routine inspection before operation has an absolute impact on the safety of operation on that day. Confirm whether the stacker is in a safe state before operating your stacker

Please perform the following actions before checking your stacker

a. Stop the stacker at a safe and stable place first

b. Stop the engine, pull the handbrake and set all control levers in neutral position

c. Make the mast vertical to the horizontal line, put down the fork and let the fork contact the ground

Check around the stacker for oil or water leakage

Check whether the tire pressure is normal, whether the tread is cut, whether the steel ring is deformed and damaged, and whether the screws are locked

Check whether the rear support and fork are deformed and cracked, and whether the fork positioning is normal

Check whether the tightness of mast chain is consistent

Check whether the lamp system is damaged and whether the protective roof is deformed and cracked

Open the hood

Check the cooling water level

Check the engine oil level

Check the fan belt for cracks and wear

Check the battery electrolyte level

Check the hydraulic oil level

Check the brake oil level

Put down the hood, get in the car and take your seat

Adjust the seat to the proper position

Adjust the steering wheel tilt angle to the optimum position

Check whether the horn function is normal

Test whether the brake pedal is normal

Test whether the accelerator pedal is normal

Test whether the clutch pedal is normal (manual gear model)

Test whether the inching pedal is normal (automatic)

Check whether the handbrake lever operates normally

Turn the key switch to on

Check whether the fuel quantity is sufficient

Check whether the warning lights and instruments on the instrument panel work normally

Check whether the function of the steering light control lever is normal

Check whether the brake light works normally

Start the engine, let the engine warm up for 5 minutes, and check whether there is abnormal sound or abnormal vibration

Check whether the mast is lifted and tilted smoothly, and check whether the oil cylinder and oil pipe have oil leakage

Slowly move the stacker to a safe area

Check whether the clutch function (inching switch function) is normal

Check whether the braking force is sufficient

Check whether the steering wheel turns normally

II Regular inspection and maintenance

Before operating the stacker, in addition to the "routine inspection before operation", the stacker shall conduct routine inspection on the stacker at regular intervals for safety reasons and to ensure the service life, performance and operation efficiency of the parts

be careful:

a. When you encounter problems, please discuss with your supervisor or technical personnel and do not repair by yourself to ensure the safety of man and machine

b. For more professional maintenance or service items, please refer them to technicians or trained professionals