During the use of forklift, due to the change of internal structure and the influence of external factors, the internal parts of the vehicle will be subject to wear, looseness, deformation and other conditions. In the past, it is easy to cause unexpected failures, and even serious safety problems. At the same time, the use cost of forklift will be greatly increased.
Therefore, at present, users have paid more and more attention to the maintenance of forklifts in the use of forklifts. Scientific and reasonable maintenance can not only effectively prolong the service life of forklifts, but also ensure safe work. It can keep your forklifts in the best working condition at any time, thus reducing the use cost. However, in some cases where the workload is heavy and the forklift is almost working 24 hours, how can we simply maintain the forklift to ensure efficiency and reduce the use cost?
matters needing attention
1. It is a must to change easily worn tires frequently. The tyres of sports cars are worn out seriously due to full load operation on the track. Therefore, the tyres must be replaced during the first stage of the race to continue the race. The same is true for forklifts. Excessive wear or damage to the tyres will make the forklift unstable in the working process and produce huge vibration, which will cause great damage to the electrical system and hydraulic system. Therefore, we must replace the worn tires in time to avoid causing other faults and increasing the use cost.
2. Keep the working environment of forklift clean, and pay attention to the cleaning of forklift itself. There are often some sundries in the forklift working environment, such as wooden pallet fragments, fresh-keeping film, garbage, rags, production waste, etc. if these sundries are wrapped around the forklift wheels or tires, especially the polyurethane tires used by the truck, they will have a far-reaching impact on the work efficiency. Therefore, it is necessary to check more, remove the impact of these sundries on the forklift work in time, and regularly clean the ground of the forklift workplace, Even consider using plastic or metal pallets instead of wooden pallets.
3. Add hydraulic oil and lubricating oil in time, and the forklift machinery needs more maintenance. However, insufficient hydraulic oil will cause the forklift to fail to reach its rated height and rated load, affecting its work efficiency; Water shall be drained to the oil-water separator in time. With the improvement of national environmental protection requirements, all internal-combustion forklifts are equipped with oil-water separator at present. If the water in the oil-water separator is not drained in time, the engine will be damaged directly.
4. The forklift shall be operated in accordance with the forklift operation manual, and no wrong operation is allowed. The wrong operation may damage the forklift at least, or cause forklift accidents at most.
5. In order to reduce impact damage, attention should be paid to the narrow aisle. It is best to arrange well-trained forklift drivers to work in such an environment, and pay attention to the surrounding environment and various vehicle indicators to avoid collision accidents.
6. Take more time to train your forklift operators and teach them safety knowledge, which can reduce the damage rate to the forklift itself and goods, and greatly reduce the forklift failure rate and the probability of accidents.
7. To arrange preventive maintenance, it is best to formulate a maintenance plan and regularly maintain the forklift. In the long run, formulating and implementing the maintenance plan can save a lot of money, prevent major component failures, and avoid many expensive maintenance costs, so as to prolong the service life of your forklift.
8. Have a strict forklift management system. When the forklift is not in use, please remove the key to avoid unnecessary damage caused by misoperation of other non operators. The operator should be told that in the process of forking, for some narrow aisles, it is necessary to get off and measure the width of the aisle first to estimate whether forklifts and goods can pass safely.
9. After working every day, take some time to listen to the "sound" of the forklift. Since the forklift is often at full load, in order to ensure normal operation the next day, please listen to the working sound of the forklift to ensure whether it is normal and whether it can continue to be used tomorrow.
10. Training on battery maintenance and battery charging is necessary. Forklift batteries are very important. At present, most of the batteries used are non maintenance free lead-acid batteries, which need to be maintained by special personnel. Pay attention to check the forklift distilled water frequently. If it is insufficient, please supplement it in time, otherwise the battery life will be affected; After charging, power off the charger in time, otherwise the charger will be damaged. Due to the particularity of the battery, it is best to train your forklift operators to avoid expensive maintenance costs due to improper maintenance of the battery.
