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Maintenance Skills Of Diesel Stacker

May 02, 2022

1、 Routine inspection of stacker before operation:

Routine inspection before operation has an absolute impact on the safety of operation on that day. Confirm whether the stacker is in a safe state before operating your stacker.

Please perform the following actions before checking your stacker:

a. Stop the stacker at a safe and stable place first

b. Stop the engine, pull up the handbrake and set all control levers in neutral position.

c. Make the mast vertical to the horizontal line, put down the fork and make the fork contact with the ground.

Check whether there is oil leakage or water leakage around the stacker.

Check whether the tire pressure is normal, whether the tread is cut, whether the steel ring is deformed and damaged, and whether the screws are locked.

Check whether the rear support and fork are deformed and cracked, and whether the fork positioning is normal.

Check whether the tightness of mast chain is consistent.

Check whether the light system is damaged and whether the protective roof is deformed and cracked.

Open the hood and check the cooling water level. Check the engine oil level. Check the fan belt for cracks and wear. Check the battery electrolyte level. Check the hydraulic oil level. Check the brake oil level. Put down the hood, get in the car and take your seat. Adjust the seat to the proper position. Adjust the steering wheel tilt angle to the most ideal position. Check whether the horn function is normal. Test whether the brake pedal is normal. Test whether the accelerator pedal is normal. Test whether the clutch pedal is normal. (manual gear model) try to step on the inching pedal to see if it is normal. (automatic gear model) check whether the handbrake pull rod operates normally.

Turn the key switch to on and check whether the fuel quantity is sufficient. Check whether the warning lights and instruments on the instrument panel work normally. Check whether the function of the steering light control lever is normal. Check whether the brake light works normally. Start the engine, let the engine warm up for 5 minutes, and check whether there is abnormal sound or abnormal vibration. Check whether the mast is lifted and tilted smoothly, and check whether the oil cylinder and oil pipe have oil leakage. Slowly move the stacker to a safe area. Check whether the clutch function (inching switch function) is normal. Check whether the braking force is sufficient. Check whether the steering wheel turns normally.

2、 Regular inspection and maintenance

Before operating the stacker, in addition to the routine inspection before operation, the stacker shall ensure the service life and performance of the parts for safety reasons. The stacker shall be regularly inspected at regular intervals. Note:

a. When you encounter problems, please discuss with your supervisor or technical personnel and do not repair by yourself to ensure the safety of man-machine.

b. For more professional maintenance or maintenance items, please refer them to technicians or trained professionals.