In the use of the forklift, the internal parts of the vehicle are subject to wear, looseness, deformation, etc. due to changes in internal structure and external factors. In the long run, it is easy to cause unexpected failures, serious or even safety problems, and greatly improved The cost of using a forklift.
Therefore, users have been paying more and more attention to the maintenance of forklifts in the use of forklifts. Scientific and reasonable maintenance can not only effectively extend the life of forklifts, but also ensure the safety of work. Reduce the cost of use. In some cases where the workload is heavy and the forklift is working almost 24 hours, how can we perform simple maintenance on the forklift to ensure efficiency and reduce the cost of use?
Precautions
1. Frequent replacement of tires that are easy to wear is a must. Due to the full load of the sports car, the tire wear is very serious, so the tire must be replaced during the running period, so that the race can continue. The same is true for the forklift. Tire wear or even damage will make the forklift unstable during the work process, resulting in huge Vibration, this has a great damage to the electrical system and hydraulic system. Therefore, we must replace worn tires in time, so as not to cause other failures and increase the cost of use.
2. Keep the working environment of the forklift clean, and pay attention to the cleaning work of the forklift itself. The working environment of the forklift often has some debris such as wood pallet fragments, plastic wrap, garbage, rags, production waste, etc. If these debris are wrapped around the forklift wheels or tires, especially the polyurethane tires used by the truck, etc. It has a far-reaching impact on work efficiency, so check more and remove the impact of these debris on the forklift's work in a timely manner, and often clean the floor of the forklift's workplace, even consider using plastic pallets or metal pallets instead of wooden pallets.
3. Add hydraulic oil and lubricating oil in time, the forklift machinery needs more maintenance, and insufficient hydraulic oil will cause the forklift to fail to reach its rated height and rated load, which affects work efficiency; timely drain the oil-water separator, with the national environmental protection requirements The improvement of the current, all current internal combustion forklifts are equipped with oil-water separator, if the water in the oil-water separator is not discharged in time, it will directly lead to engine damage.
4. Operate the forklift in accordance with the forklift operation manual. Do not misuse it. Misoperation will damage the forklift and cause accidents.
5. To reduce impact damage, pay attention to too narrow aisles. It is best to arrange well-trained forklift drivers to work in such environments, and pay attention to the surrounding environment and various types of vehicle indicators to avoid collision accidents.
6. Take more time to train your forklift operators and teach them the common sense of safety, which can reduce the damage rate of the forklift itself and the cargo, and also greatly reduce the failure rate and accident probability of the forklift.
7. Arrange preventive maintenance, it is best to formulate a maintenance plan, and regularly maintain the forklift. In the long run, developing a maintenance plan and implementing them can save a lot of money, prevent major component failures, and avoid many expensive Repair costs and extend the life of your forklift.
8. To have a strict forklift management system. When the forklift is not in use, please remove the key to avoid unnecessary damage caused by misoperation by other non-operators. To tell the operator during the forklift process, for some narrow aisles, you must first get off the vehicle to measure the width of the aisle to estimate whether the forklift and the goods can pass through safely.
9. After working every day, take a moment to listen to the "sound" of the forklift. Since the forklift is always working at full capacity, to ensure the normal operation of the next day, please listen to the sound of the forklift to ensure whether it Normal, whether it can be used tomorrow.
10. Maintenance of battery and training of battery charging are necessary. The battery of the forklift is very important. Most of the batteries currently used are non-maintenance lead-acid batteries, which require special maintenance. Be sure to check the distilled water of the forklift from time to time. If it is insufficient, please add it in time, otherwise it will affect the battery life; Otherwise, the charger will be damaged. Due to the special nature of the battery, it is best to train your forklift operator to avoid expensive maintenance costs due to improper battery maintenance.
